DS DUAL

Reliability²

Thanks to its dual table, DS DUAL guarantees inspection of both sides of the part under the same conditions.

The multiple configuration options available allow it to satisfy all analysis requirements.

  • INSPECTION OF BOTH SIDES OF THE PART UNDER THE SAME CONDITIONS
  • SATISFIES ALL ANALYSIS REQUIREMENTS
  • DETECTS UP TO 7 NON-CONFORMITIES
  • SUITABLE FOR ANALYZING A WIDE RANGE OF SIZES
Automatic Sorting Machine Dual Table DS DUAL Industry

Inspections

  • Flatness
  • Profile for detecting flashes and incomplete fills
  • Dimensional
  • External and internal surfaces
  • Presence of cuts, fractures, and bubbles

Standard equipment

  • Top Surface Station
  • Bottom Surface Station (direct)
  • Barrel Laser
  • Peripheral 8-sided pyramidal station
  • Up to 7 supported inspection stations
  • Up to 7 exits for non-conformities
  • Feed system with elevator and loading conveyor belt
  • Various packaging options available
  • Various feed systems to choose from

Optional

  • Metal detector
  • Multishot
  • 4-view peripheral
  • Radial station
  • Telecentric lens
  • Squeezer station
  • Pin-Hole optics
  • P-P Laser

Description

An automatic sorting machine composed of two semi-transparent glass tables that makes it possible to inspect both sides of parts with the use of a mechanical flipper. The material to be sorted is loaded through a feed system that is capable of handling items of various sizes and materials.

The operator sets the parameters and tolerances that must be respected and the system generates a report on the compliant parts, details regarding defective parts, and statistical reports.

The machine is available in versions with a 5 or 12 megapixel camera, with or without a motorized optical system (zoom, focus, aperture).

  • Statistics and reports
  • Batch traceability
  • Remote management
  • Interacts with management software (M.E.S.)
Operation Scheme DS DUAL Industry
  1. FEEDING SYSTEM

    Parts are loaded into the machine by the loading systems.

  2. INSPECTION UNITS

    Parts pass throught various units (superficial, peripheral or laser station) by rotating table, or belts, or pick & place system.

  3. SOFTWARE ELABORATION

    Software inspects the images of the parts taken by the inspection units.

  4. PARTS REJECTION

    If defect are detected parts will be rejected.

  5. ‘GOOD’ PART COLLECTION

    If partes pass all controlled parameters, they will be collected in ‘good’ bin or packing system.

Technical characteristics

Items/Parts

Type of Parts Elastomers, rigid materials
Color All, not transparent
Parts Inspected O-rings, technical parts
Characteristics Clean, free of dust that could alter the part’s surface
Size Various ranges available between 5 – 110 mm OD
Chord/Height 0.8 – 15 mm

VISION

Resolution Depends on the configuration
Zoom Option available
Type of Camera Matrix
Maximum Framed Field 120 mm
Camera Resolution 5 o 12 MP

CHARACTERISTICS

Speed Up to 10 pts/s
Load Automatic
Type of Machine Dual-table
Noise Level < 75 ㏈
Three-Phase Power Supply 230 – 480 v
Maximum Installed Power 4 Kw
Average Consumption 1.7 Kw
Compressed Air Consumption 600 NL/Min

Size

Size DS DUAL Industry
  • Inspection of both sides in the same conditions

    Thanks to its dual table, parts are always analyzed directly by the surface optics.

  • MEETS ALL ANALYSIS REQUIREMENTS

    DS DUAL can house up to 7 view stations, thus becoming the most thorough machine in terms of view.

  • SEPARATES UP TO
    7 NON-CONFORMITIES

    Its design and structure make it possible to house up to 7 exits for defective parts.

  • SUITABLE FOR ANALYZING
    A WIDE RANGE OF SIZES

    Thanks to a framed field ranging from 30 to 120 mm, it is also possible to inspect medium-sized parts.

  • HIGHLY FLEXIBLE
    AND MODULAR

    One can choose from various feed and packaging systems, available as optional features.

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